The granulation forming rate of rotary granulators is generally high, but specific values can be influenced by various factors such as material properties, equipment models, and process parameters. Here is an analysis of why rotary granulators achieve a high granulation forming rate:
I. Equipment Characteristics and Advantages
Reasonable Structure: Rotary granulators are typically made of stainless steel, which gives them an aesthetically pleasing appearance and a reasonable structure. This design helps reduce material loss during the granulation process, thereby increasing the forming rate.
Efficient Granulation: The equipment utilizes a set of counter-rotating rollers to extrude the material through stainless steel sieves, forming granules. This is particularly effective for materials with viscosity, allowing the rotary granulator to produce high-quality granules with a high forming rate.
Automatic Discharge: Rotary granulators are equipped with an automatic discharge function, which prevents the manual discharge process from causing granule breakage, thus improving the yield rate.
II. Influencing Factors
Material Properties: The fineness, moisture content, and viscosity of the material directly affect the granulation forming rate. Finer materials with moderate and uniform moisture content usually result in better forming effects.
Process Parameters: Adjustments to process parameters such as rotation speed, pressure, and temperature can also impact the granulation forming rate. Proper setting of these parameters helps improve the forming rate.
Equipment Maintenance and Care: Regular maintenance and upkeep of the rotary granulator to keep it in good working condition also contribute to a higher granulation forming rate.
III. Practical Application Cases
In practical applications, rotary granulators have shown high granulation forming rates in industries such as pharmaceuticals, food, and chemicals. For example, in the food industry, rotary granulators are widely used in production lines for products like chicken essence, monosodium glutamate, and solid beverages, efficiently converting raw materials into granular products with a high forming rate and good quality.
Rotary granulators generally have a high granulation forming rate, but specific values can be influenced by various factors. To improve the granulation forming rate, it is necessary to select suitable materials, adjust appropriate process parameters, and regularly maintain the equipment. Additionally, different models and brands of rotary granulators may vary in their granulation forming rates, so it is essential to consider specific needs when making a selection.